Honeycomb cardboard sheets. You will have to pay for the added protection. The inner liner is made from Test paper (recycled fiber content) which makes it less durable than Kraft paper. The test compresses a small piece of board edgewise between two plates until a peak force is reached. 24x24x24 inches. The inner flaps, with no gap, provide a level base for products. Primarily used for packaging glassware or other fragile items. In digital printing, the printer deposits toner directly onto the media substrate, assembling the image for print from numbers and formulas (code). noissue is that kind of packaging provider. . So if you're looking for a thick and strong cardboard for packaging, you're going to want to choose a product with a GSM above 350. The two outer flaps are one-half the containers width in order to meet at the center of the box when folded. Our Sales team will be in touch within 48 hours. Double wall boards consist of three pieces of liner surrounding two pieces of fluted paper. Bursting strength. TheEdge Crush Testmeasures the amount of force (lbs. Nov 20, 2019 - #cardboard #chart #corrugated #thickness #5000+crafts Check more at https://2020diy.club/corrugated-cardboard-thickness-chart/ However, there are also single face boards, double wallboards, and triple wallboards. Hardware. Cardboard thickness also contributes to the survival rate of the box during shipping. Slot:A wide cut, or pair of closely spaced parallel cuts including removal of a narrow strip of material made in a fiberboard sheet, usually to form flaps and permit folding without bulges caused by the thickness of the material. In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. Standard paper thickness start at 125gsm (grams per . Unfortunately, to accomplish this, they have to sacrifice some of their strength. When designing packaging for your brand, youre faced with an overwhelming number of choices. Uline and UPS recommend 200 lb. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. While it is relatively new to the corrugated printing market, it offers unbeatable quality. ECT is a measure of the edgewise compressive strength of corrugated board. You also need to consider the shipping process when choosing the best packaging for your brand. Sometimes called inside and outside liners. Scored and Slotted Sheet:A sheet of corrugated fiberboard with one or more scorelines, slots or slits. Just like a piece of wood, corrugated fiberboard has a "grain" to it. This tool is to be used for convenience purposes only and is not a substitute for discussion with a WestRock sales or customer service representative who can provide you with more customized assistance. The extra thickness also makes the box wider and heavier, which means higher shipping costs. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. Flute Height: 1/32". Depending on the size and quality, a single wall cardboard box is likely to hold between 30-80 lbs. These include a wide variety of build-ups, dividers, partitions and other inner packing pieces. Some of our customers know exactly which board grade they need. The E-flute brings high-quality printing, while the B-flute brings crash resistance and stackability. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. Box Style:Distinctive configuration of a box design, without regard to size. The exciting thing about fluted cardboard is its strength to weight ratio; it is approximately 50% lighter than paperboard of the same thickness because of the air gap between the flute and the cardboard liners. F-Flute: Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. in.) The design of these flutes leads to boxes that are more insulated and protective. Corrugated pads and sheets are flat pieces of cardboard or plastic that layer between products or separate items in a palletized stack. This is measured in pounds per inch (lb/in) and is usually shown as an ECT value, for example 32 ECT. Here is a handy chart to compare all of these variables. (6 mm) and 3/8 in. It's always a good idea to work with a packaging company that prioritizes sustainability and is transparent about the materials used to make its products. Linerboard:The flat sheets of paper that comprise the outer surfaces of a sheet of corrugated board. Consider these factors when choosing your packaging: Now that you have a better understanding of why cardboard thickness matters and how to measure it, how can you choose the best packaging for your products? Want to touch and feel the difference Necessary cookies are absolutely essential for the website to function properly. Fluted cardboard is reinforced cardboard comprising two sheets of cardboard sandwiching a cardboard flute which fills the gap between the sheets. Also, remember that sometimes its worth it to spend a bit more on thicker cardboard that provides more protection to your products. Arguably this has the most perfect thickness, which makes it the most popular flute type by a wide margin. E-Flute is 1/16 inch thick, a strong . Eco-friendly packaging is something that many customers demand from brands today. Pad:A corrugated or solid fiberboard sheet, or sheet of other authorized material, used for extra protection or for separating tiers or layers of articles when packed for shipment. Certificate, Box Makers: A statement printed on a corrugated fiberboard box or a solid . centers of double wall). Types of corrugated box. E flutes have 94 flutes per foot and are 1/16 thick. Brown Corrugated Packaging Sheet, Gsm: 70 Gsm 35/ Kilogram. . It is measured by compressing a small segment of board on edge between two rigid platens or plates perpendicular to the direction of the flutes until a peak load is established. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). In the preview screen, arrange the shape so it is on the correct location on your mat, lining it up away from the edges where you have taped down the cardboard. Your customers are your top priority. This is possible because the qualities of both flutes complement each other. Boxes are generally measured from theinside, with the dimensions referring to the opening of anassembledbox. Industrial Physics uses cookies to give you the best experience whilst navigating our website. We understand that you rely on us for more than paperboard. Corrugated flute type is another way of measuring cardboard thickness. Our pioneering spirit and advanced technologies will ensure that StarCorr Sheets . Here are the differences and what brands need to consider! Blank - A piece of corrugated cardboard that has been cut and scored ready to make a box. In flexography, the image is created in relief on plates. All rights reserved. For example, a cereal box is made from cardboard. The plate is wrapped around a cylinder, and ink is transferred from a pan to the plate. Seen in all types of applications including die-cut and regular cases, it gives a good all-round performance. Paperboard is used to produce a variety of different types of packages such as cereal boxes. For example, cardboard thickness is an important packaging component you must consider when choosing the best packaging for your brand. Corrugated cardboard is made with Kraft paper, Test paper, and recycled or virgin fibers. More than 95% of all goods consumed in North America are packaged and transported in corrugated packaging. Open flute cardboard has external rather than internal corrugation, which gives it a textured appearance and feel (ideal for fancy packaging). Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. Fun Fact: 30% of our volume comes from board grades we've developed in the last 8 years. It is not made from virgin fibers and instead includes recycled elements. Over 2,000 brands trust us to help them grow and build successful businesses. In theory, thicker boxes mean heavier boxes, contributing to higher shipping costs. Five Panel Folder (FPF) A single cut and scored piece features a fifth panel used as the closing flap, completely covering a side panel. Pads and sheets also protect the floor beneath a pallet. Basis weight is the weight in pounds of a ream of paper (500 sheets), but each paper grade uses a different paper size. Neenah offers sheets in a range of weights so you can find the perfect paper for your project. Ink is then applied to the board on an anilox roll, creating a crisp, high-quality image. However, this is wrong because they are made from different materials. Great for printing. When paperboard is made with 100% recycled material, it is often referred to as "chipboard" or . E flutes provide the greatest crush resistance and a super printing surface which make it an excellent choice for die-cut custom boxes. Refers to the arch or wave-shaped contour of the paper used as the medium layer of the corrugated board . Paperboard:One of the two major product categories of the paper industry. 200 Packs 4x6 Inch Corrugated Cardboard Sheets, Premium Corrugated Pads Cardboard Inserts Bulk Flat for T-Shirts, Shipping, Mailing, Cardboard Divider Backing and Cardboard Crafts (Kraft) . These consist of one or more pieces of combined board, with an unbroken bottom surface and scored to fold around the product. Carton:A folding box made from boxboard, used for consumer quantities of product. Please contact Pro Pac or call 888-318-0083 for your corrugated shipping cases. The truth is, the type of paper can significantly change what the weight means. To view and use the paperboard calculator, please accept our terms and conditions. It may be an element of a box style or a unit of interior packing that provides protection and compression strength. Ideal for product packaging. Stick with us as we deep-dive into this exciting material. By making your own box, you ensure that the box is the exact size you need. Our co-packing and order fulfillment services package and ship products coast to coast. They can also be cut and formed into custom-sized boxes. Used to provide extra stacking strength or cushioning. 61 ECT: 400# 160 lbs. Overlap:A design feature wherein the top and/or bottom flaps of a box do not butt, but extend one over the other. When determining the basis weight from combined board, the take-up factor of the corrugated medium, which varies with flute size, and the weight of the adhesive must be considered. Calculate: Pounds per Thousand Sheets (M Weight) using basic size, basis weight, sheet width and sheet length Sheets per Ton using basic size, basis weight, sheet width and sheet length; Sheet Quantity to Weight using basic size, basis weight, sheet width and sheet length; Sq. . Its thinness also makes it excellent for printing. The basis weight equals the ream (500 sheet) weight of the base size, hence the term basis weight. Inside dimensions are used to assure proper fit around a product. Cover is a thicker classification of paper most commonly used for book covers, measured in points (noted pt.) Flutes serve as protective cushioning and help strengthen a carton. Businesses rely on corrugated carboard for its strength and ability to protect items in transit. Blog The Ultimate Guide To Corrugated Boxes, The termcardboard boxis commonly misused when referring to a corrugated box. This is a combination of the B and C flutes to create a 6mm thick fluting material. Web:A continuous sheet of paperboard or paper. Board strength will vary depending on the various linerboard and medium combinations. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Cardboard thickness impacts the quality of printing. This method describes the procedure for measuring single-sheet thickness and variations in single sheet thickness of paper, paperboard, and combined board. The flute type is suitable for holding a wide range of items and is an ideal choice for business owners looking for a box that offers excellent protection and customization. TheBox Makers Certificate (BMC)is placed on an outside bottom flap. A-Flute: Flute thickness of 4.7 mm Are your products particularly heavy items that require very strong and durable packaging? Score or Scoreline:An impression or crease in corrugated or solid fiberboard, made to position and facilitate folds. Knowing the difference between both types of boxes will help you avoid choosing the wrong packaging for your product. The strength of a corrugated box starts with its material. In China, the thickness of paperboard is measured in mm, whereas in America it is measured in p, abbreviated as Pt. The major types are containerboard and boxboard. Or The corrugated paperboard shall be tested for bending resistance by adapting TAPPI T- Lightweight and fine. Yet another double-wall fluting material that combines the E and B flutes to create a board that is both durable and suitable for printing. Common paper weights used for corrugated board are: 115/125 GSM. The sheet is scored and slotted to permit folding. It is usually 157gsm or 200gsm art paper. An article that is packed for shipment in a fully assembled or erected form. Slit:A cut made in a fiberboard sheet without removal of material. BoxGenie offers several packaging products that you can easily customize online. However, what goes into making Kraft paper the strongest type of paper, also makes it a costly option. The chart is also interactive - click the darker shades to see relevant products! (9 mm). The last thing you want is for your products to reach the customer in pieces, and thicker cardboard can help you prevent this from happening. Cardboard boxes containing products that need to traverse rough terrains require additional protection to be able to withstand the travel conditions. EB flute combines E and B flutes for strength and printability. 210 to 300 GSM is often used for brochures. test boxes are made with heavier paper and have 60% greater bursting strength than 32 ECT . The below chart provides a comparison between the paper types, sheet size and the weight in pounds. (C) Double Wall:Three sheets of linerboard with two mediums in between. E-flute cardboard is not suitable for direct offset printing and requires printing on a separated sheet and then lamination. '5 ply'. 1.5 cubic foot boxes are the standard box, manufactured by most companies. These virgin fibers also provide a great surface for printing. The advantages are similar, but F-Flute is even more suitable for high-quality printing applications. . 120 to 140 GSM is often used for posters. 185/200 GSM. Corrugated board is manufactured on large high-precision machinery lines called corrugators, usually running at about 500 feet per minute (2.5 m/s) or more. Your request has been received. These cookies track visitors across websites and collect information to provide customized ads. Each makeup will vary slightly in overall strength. There are several different flute sizes to choose from, ranging from minuscule to substantial. Inkjet and LaserJet printers are more than suited to this job. Finally, triple wall boards consist of four pieces of liner surrounding three pieces of fluted paper. A sample option is available as a single purchase. The Edge Crush Test measures compression resistance, and the resulting value is reported in ECT ratings. Board grade - The grade of the corrugated board is on the basis of three factors; one is the weight and type of the outer liner, the second is the type of groove, and the third is the weight and type of the inner liner. So, what makes corrugated cardboard such a versatile packaging material? The raw materials used to make containerboard may be virgin cellulose fiber, recycled fiber or a combination of both. There are currently two tests in the . Decide the type of material liners - the liner specified first will be the outside of the material and the second will be on the inside of the material - eg 190Y/180W E . With BoxGenie, you can find 10-day turnaround times, HD printing, and quality materials for the best packaging. These are a sheet of corrugated or "fluted" material in the centre, placed between 2 layers of paper - the outer and inner liners. Double Wall:A corrugated board construction where two layers of medium are glued between three layers of flat linerboard facing. Lightweight and fine. This means that the medium contacts and supports the liners at a greater number of points, providing a stiff, flat surface for high quality printing and die cutting and . '3 ply'. Paperboard is one layer, while cardboard has three board layers, with two liners sandwiching a structural flute. This material is then sandwiched between flat sheets of material to form corrugated fiberboard. These boxes are generally made from a single piece of corrugated fiberboard. Flute thickness (inch) Flute per linear meter: Flute . Cardboard:A thin, stiff pasteboard used in the creation of playing cards, signs, etc. Cardboard thickness is tied to printing quality in that printing tends to look better on high-quality paper with a higher GSM. Flaps:Extension of the side wall panels that, when sealed, close the remaining openings of a box. 63 products. 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