Sepex Carts: 1. Adhere to the drying time specified on the paint can, between two coats. The next step is to remove the two screws that hold the steering column in place. 2. Remember, clutch removal is merely impossible unless you select the right clutch puller. . Use this information at your own risk. pull the rear body off by sliding it forward, lifting, and removing it. You can find a list of compatible bodies on the Club Car website. Take out the fuel filter inside the tank. Lift the body from the hinges and take it off the cart from the front. I downloaded that several years ago with no issues. Any info would be appreciated. Remove the rear end from the golf cart. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: Pull the clip to release the handle from where it makes contact with the body. Lift existing seat back off of cart. It is attached to the golf cart with two metal brackets. Paint Society 5.5M views 2 years ago 10 EASY Steps to Powder Coating at Home BleepinJeep 287K views New 6" Lift, Wheels, Tires and Windshield Install TWA. Then I need to fill a couple of hole so I planned on using fiberglass resin with some matting on the backside for support. Fix the cable in place by tightening the nuts at the end of the cable. Cleaning a Club Car golf cart gas tank. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Well I have the micro beer problem to! Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Remove hinge clips from bottom . . I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . I've searched around a little bit and browsed my manuals. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. You can give the plastic golf cart body a classic green or white paint. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. . Take out the fuel filter inside the tank. Some carts have a separately excited motor. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Turn the shut-off valve to off. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. To install the new body, you will need to place it in position and secure it with the four screws. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. You are using an out of date browser. (I assume it's a painted surface.) However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) You can repair a golf cart body by following the steps below. Now you can impress. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. These screws are usually located in the corners of the body. Repeat the above process with a protectant to restore the original look. removing the body from a club car golf cart Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. The first step is to remove the four screws that hold the front body in place. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Tips for Painting a Golf Cart. Performance Plus Carts Club Car Ds Golf Cart All. Drill the crack at the end so that it doesnt become bigger. all american swimming times 2022 abril 6, 2023 ; removing the body from a club car golf cart. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Wow - don't even have to remove the top. Thanks - I forgot google and youtube are our friends. Remove the seat hinges using the drill to get the body off the golf cart. The third way to take the top off a golf cart is to use a golf cart lift kit. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. I took it one step further and color matched the club car precedent plastics as well. Is there something posted that I'm not finding or can someone that has done it give a quick summary of what to do on a Precedent that has a rear seat installed. Available in 48v AC Drive Electric or Gas Models. I've done a speed motor and a high torque motor less than 5 minutes. I just plugged the fried OBC back in and the cart works great. Let me rephrase my answer. JavaScript is disabled. Yea but you probably got a foot or more of clearance under there. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Wash the area with water from a hose to get a spraying action. Remove the two bolts on the rear seat area of the cart. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. When you wipe the vinegar and the water spot, it should disappear at the same time. Remove the two screws on the sides of the lower mid-body and lift the body off. Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car You can move on to the A-arms if you're comfortable with this step. RHOX Club Car DS Golf Cart Side Trim 1987+ SKU: BP-0003 $36.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel SKU: BP-0063 $50.99 Add to Cart Red Hawk RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel - Protection Panel for Golf Cart SKU: BP-0062 $50.99 Add to Cart Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Thanks for the compliment on the site. Hold accelerator pedal all the way down until reverse buzzer stops. Let it sit for a minute and then wipe it off. You will need the following tools to clean the gas tank of your Club Car golf cart. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Locate the knob at the bottom of the tank and unscrew it. Make sure the body is aligned correctly before tightening the screws. To repair your golf cart frame, first, you have to check the springs. Disconnect pack positive and pack negative connections. : Club Car Body Kits EZGO Body Kits Yamaha Body Kits Fender Flares. Wash the cart once more and dry it completely as soon as possible. You might need an extra coat if youre planning to give your dark colored cart a light color. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Here's a couple diagrams that show all the bolts and mounting points. Club Car Golf Cart - $8,600 . However, its worth noting that they are more toxic. Remove the screws above the shift and under the seat. Check their shapes and test the flexibility. How do you install snubber on a club car? Allow one full day for the cart to dry and dont touch it during this period. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Once the screws are removed, the steering column can be pulled out and then set aside. These screws are located on the front of the steering column. To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. 3. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? Do It Yourself prices on Golf Cart Parts and Accessories! It may not display this or other websites correctly. Does that drawing come from a parts diagram? Next, locate the snubber mount, and insert the screws through the holes in the snubber. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. You must log in or register to reply here. There are four screws on the bottom of the seat that need to be removed. Remove the masking tape about 10 minutes after spraying the last coat. These diagrams are more than I ever could have guessed to get. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. The Callaway Epic Max Driver is a respected driver that came out in 2021. Remove the 7/16 bolts at the back of the cart. The aw 2001 club car body kit is designed for a great price,. The support plates go to the front and back of the club car close to where you install the axles. These screws are located on the front of the vehicle, near the top. Then run the engine and use a black light to pinpoint the leak. This is the age of stickers and decals. Club Car stopped using the OBC in 2014-15ish. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Take photographs before removal for easy reassembly. The steps given below would help you to clean your Club Car gas tank. Clean up the area while the sealant is drying. Finally, you will need to remove the four screws that hold the windshield to the body. Once the screws are removed, you can pull the old body off the cart. Golf Cart Body Kits. Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. This product can be used on golf cart fenders, tires, floor mats and tops. Paint the cart using acrylic or plastic-fusion paint. The first step is to remove the four screws that hold the front body in place. Free shipping. It should take about an hour with top to tear down. This will tilt the drain plug lower than the back of the engine. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. 2. I did not buy the bypass kit. Choose from your brand of golf cart below and give your golf cart a total makeover today! I have a Lester Summit II Charger on the way can I just remove the OBC (fried) all together or shall I bypass it? Position the cart so that the rear end of the passenger side is upward. Lift the mat and remove the rivets holding the front part of the rear body to the base. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. $24.95. Web How To Remove The Front And Rear Body On . We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. Be sure to use jack stands to secure your cart. Wipe the cart using a towel and let it dry completely. Matching Vinyl Upholstered Seats. Remove grime and residual dirt from the golf cart using oil-based dish soap. Custom Formed, Hand-Laid Fiberglass Front and Rear Body. Reconnect power. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. 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